Monday 31 August 2020

A Complete Guide To Hastelloy C276 Round Bar

Hastelloy C276 Round Bar

When nature itself has exceptions then man-made world having exceptions is very unusual. We are obligated to perform activities under such conditions. Here, man-made world is denoted to new generation and developing world consisting numbers of machineries – that means, there lies exception in machineries too. Some machineries having high-grade material-made components function perfectly, but some require premium-grade material for their components to function at extreme conditions. And, that premium-grade material is Hastelloy C276 Round Bar.

What is Hastelloy C276 Round Bar?

Hastelloy C276 Round Bar is a super alloy renowned for its high functionability, efficiency and stability at high temperature and pressure working conditions. It is the first choice for most of the applications whose operations are carried under extreme conditions where other metals would surrender and rupture. Its high temperature strength is developed by methods like precipitation strengthening and solid solution strengthening. 

It is the combination of nickel-molybdenum-chromium with tungsten content which makes it resistant to oxidation at high temperature, corrosion, crevice corrosion cracking and pitting. Notwithstanding, its low carbon content resists development of grain-boundary carbide precipitation in the welded heat affected spot. This also allow resistant to corrosion.

Its surface is also treated in order to increase its stability, functionability and durability when working at extreme conditions like high pressure and high temperature. Such surface finishes include matt finish, bright polished, sand blasting, rough turned and others. It is available in varie sizes between 5 mm to 500 mm, diameter varying between 0.1 mm to 500 mm, and length varying between 100 mm to 6,000 mm and even more. However, its specification can vary widely, as well as, customization is also available.

Special Properties

Density

8.89 g/cm3

Melting Point

1370 °C (2500 °F)

Tensile Strength

Psi – 1,15,000 (MPa – 790)

Yield Strength (0.2%Offset)

Psi – 52,000 (MPa – 355)

Elongation

40 %


Uses of Hastelloy C276 Round Bar

This special type of round bar is extensively used to manufacture different parts such as axles, flywheels, shafts and gears for rotating machinery applications. Also, it is used for manufacturing equipment for extensive range of applications, including oil drilling, aerospace, gas turbine, geothermal, chemical processing industries, oil and gas industry, industrial furnace applications, corrosive systems, waste treatment plants, pharmaceuticals, etc.

Thursday 27 August 2020

How Inconel 600 Round Bar Replaced All – Properties & Benefits

Things have been made so uncomplicated for you to buy anything within a fraction of time as you have numbers of options to choose from that can satisfy you completely. But, have you ever given a thought how manufacturers made that possible for you? For instance, Inconel 600 Round Bar manufacturers in India pass this particular material through numbers of tests to achieve an ultimate stage for its proper functioning in order to satisfy you. 

In this 3-minute read blog, I will try my best to put forth all the information you need to know about Inconel 600 Round Bar. This particular blog will usher you through its marvelous properties, how and why it replaced other material-made bars, chemical composition, applications and offered benefits. This voyage will raise your bar in terms of market standards and a hope of positive feedback from your respective buyers could be made possible. 

Why to choose Inconel 600 Round Bar over others?

Inconel 600 Round Bar is special chromium-nickel alloy that is manufactured keeping in mind the resistance to oxidation at high temperature 2000°F (1093°C) and maximal mechanical stress. It is renowned for its excellent stability and accurate functionability at high kinetic energy. The strengthening of this supper alloy is achieved by solid-solution hardening method. Its high nickel content and outstanding properties have replaced it with other round bars.

I.Properties of Inconel 600 Round Bars

The properties include resistance to oxidation, corrosion, chloride stress corrosion cracking, pitting, high temperature and high pressure. It is suitable in wide-range applications which functions at extreme conditions where other metals would simply bow down. One of its amazing quality is that it protects itself from heating by forming a layer of a thick and stable passivating oxide. It comes in various sizes ranging between 5 mm to 500 mm, diameter ranging between 0.1 mm to 100 mm and length ranging between 100 mm to 3,000 mm and more.

II.Different types of tests

In order to have a final structure that excels in function ability, mechanical strength, impact resistance and stability at extreme environment, Inconel 600 Round Bar goes through multiple tests such as

  • Mechanical testing like tensile, elongation
  • Pitting corrosion test
  • Chemical examination and Spectro Analysis
  • Positive material recognition
  • Hardness test
  • Buckling & crushing test
  • Eddy current test

Applications of Inconel 600 Round Bar

Due to its exceptional properties, it features high efficiency, reliability and durability, making it highly useful in the extensive range of applications, including heat exchange tubing, chemical processing, automotive, aerospace, nuclear engineering, natural gas processing, engineering industries, gas turbines, ship building, pressure vessels, construction, heat treating industry, and several others.  

Benefits of Inconel Round Bars

  • Resistance to chloride stress corrosion cracking
  • High density and tensile strength 
  • Excellent oxidation resistance (1800-degree Fahrenheit) at high temperatures
  • Resistance to high temperature 2000°F (1093°C) 
  • Functions well with most sulphur compounds and alkaline solutions
  • High melting point up to 1413 °C (2580 °F)
  • Low risk of attack from hydrogen chloride or chlorine

Above mentioned points are the reasons why and how Inconel 600 Round Bar replaced every metal-made round bar. I hope these listed features, properties and benefits would lead you or your business to a booming stage. If you still have any query then you have freedom to connect us through Tradeindia,com, as well as, you can look for multiple manufacturers, suppliers and dealers in India.

Must-Have Outdoor Playground Equipment List In India

You must have come across sports news and entertainment reports related to older people receiving national and/or international awards in the world of fitness, sports and exercise at the age of between 70s to 90s. This ain’t a fantasy world, but adaptation of an exceptional thinking process that each people can stay fit, healthy and enjoy the nature’s given beneficial fruits till the end of their beautiful life. To raise the bar, Tradeindia presents Outdoor Playground Equipment manufacturers, suppliers and dealers in India.

A playground is a play area designed keeping in mind the targeted age group. There are playground equipment for children (including kindergarten), adults, older people and people with disabilities. Many studies show that actively participating in outdoor physical activities lead to excellent brain functioning, good body and mind control and coordination, and enhanced memory.

10 Must-Have Outdoor Playground Equipment for Children 

Kids Play Equipment

Children’s specialists and fitness trainers agree that an hour of physical fitness activity is vital for children’s healthy body and fresh mind. Kids require physical coordination, flexibility, strength and recreation that also aid in mental and emotional development. All these result in confidence, positive attitude and smart personality – a basic stage to prepare kids for schooling and high-school education for which you must go through the list of 10 must-have Outdoor Playground Equipment for kids:

1.      Seesaw

2.      Merry-go-round

3.      Slide

4.      Jungle gym

5.      Swing-sets

6.      Chin-up bars

7.      Playhouses

8.      Mazes

9.      Playground climbers

10.   Spring riders

Best Outdoor Playground Equipment for Adults

Adults Playground Equipment

Playgrounds aren’t for children anymore. In this digital world, grown-ups too require to do physical activities to get rid of obesity and other life-threatening mild-to-severe medical conditions. There are specific playgrounds for adults which have facilities for physical activities and playing informal sports such as:

1.      Running track

2.      Basketball court

3.      Baseball

4.      Chin-up bars

5.      Skating arena

6.      Tether ball

7.      Bike Rack – Cycling track

Outdoor Playground Equipment for Seniior Citizens

Senior Citizen Playground Equipment

To make our world more age-friendly, the inclusion of older people in community is a necessary step. This enables all age-group people to actively participate in community tasks. Nowadays, outdoor playgrounds are designed in a way that enable older people to do some exercises, jogging and help in public engagement to avoid unhealthy body and mental diseases caused by lack of physical activity and general interaction. Some elderly playground equipment includes:

1.      Hip spring: Improve body balance and control

2.      Circular track: For coordination and balance

3.      Shoulder arches: Shoulder and chest stretching devices

4.      Balancing rail: Intended for enhancement of core control and abdominal muscles

Benefits of Outdoor Playground Equipment

It is imperative for children and people of all ages to practice some physical activities for an hour every day to have a healthy state of body and mind, build fine motor skills, core strength, stability, control balance and coordination in order to stay fit throughout the long life.

Besides, in this world of digital mobilization, people are spending their valuable time performing digital activities most of the days where they tend to interact with life-threatening diseases (mild to severe) that could lead to bad-health body and anxious mind. Physically interacting with people relieve pain and stress that can produce a feeling europhia – an indeed feeling to enhance mental and emotional stability.

Having such Tradeindia’s offered Outdoor Playground Equipment which do not consider any age limitations can help people personally, as well as, lead businesses to a booming stage as this is the time to leave this prejudiced system behind and grow naturally with positive impact on the lives of people.

 

 

Tuesday 25 August 2020

Level Glass Indicator – An Inexpensive, Profit-Oriented Development Method

We know how important is to measure the oil level inside inaccessible or opaque spaces, for instance, your daily-used vehicle. For this purpose, the mechanical expert uses a dipstick usually to measure the oil level. But what are your solutions to measure the fluid level inside a high-pressurized vessels or tanks, pipeline arrangements, hazardous material containing vessels or industrial process lines? 

Because, we know it is next to impossible to measure fluid level of such high-pressurized or hazardous containing vessels using a dipstick. So, here comes the entry of a Level Glass Indicator, manufactured with high precision and high-grade material to resists high temperature, high pressure, corrosiveness, and to provide excellent flexibility and visual level indication of different materials contained in sealed spaces by zero-contact operation. 

This instrument is a transparent and robust construction which allows the operators or observers a clear, safe and convenient visual indication or observation of the level of all types of fluids which include liquid, gases, powders, granular materials, plasma and slurries. It is used for visual level indication of any storage tank, hydraulic machines, high-pressure systems, turbines, cooling systems etc. 

Due to its high performance and level visibility feature, it is widely used in industrial settings, including bio gas plants, food and beverages, chemical industries, oil and gas plants, electric power plants, petroleum applications, metallurgy and pharmaceuticals. The structure is so robust that it lasts for several years which minimum maintenance even after continuous performance.

Structural Material

There are three common components of Level Glass Indicator which are as follows:

Transparent medium: It is a glass tube that provides clear and accurate visual of fluid level that is either made of borosilicate glass or soda lime glass.

Unit body: The structural material may be made of different materials, including stainless steel, carbon steel or duplex steel – known for high strength and resistance to any negative impact (which we will discuss later).

Sealing: Gaskets and packings may be made of PTFE, silicon or neoprene to suit required temperature and corrosive conditions.

We definitely know how important is level measurement of a vessel to aid in accurate and error-free industrial operations. And, to achieve such high-level programme, different types of mechanism are used such as reflex gauges, bi-colour gauges, and magnetic and mechanical float gauges. The most reliable and profit-oriented method is magnetic and mechanical float level indicator.

How does Level Glass Indicator work?

This magnetic indicator is widely used in fields where excellent strength, buoyancy and corrosion resistance are important aspects. In this mechanism, the Level Glass Indicator is attached to the vessel or tank side-by-side and directly connected with the substance to be measured, so that the indicator responds directly to the substance level inside the vessel or tank. 

There are three parts i.e., chamber, float and indicator. The chamber of the magnetic gauge is equipped with a float containing a permanent magnet inside it and the indicator is magnetically coupled with the float. When this magnetic float rises or falls in respond to the measured substance level change in the vessel, the magnetic interacts with the indicator mounted just outside the chamber and causes flags to rotate which cause changes in display colour and provide a visual indication of the current level.

Advantages of Level Glass Indicator

In this three-minute read blog, we have discussed the strength, constructional material, importance, uses and working principle of Level Glass Indicator, and now I will put forth some exciting advantages of this instrument that might prompt you to buy it. 

This indicator is known for its durable and robust design, high level visibility, zero-contact performance, resistance to UV, high temperature and high pressure, non-corrosive pivot points which ensure reliable indication, hermetically sealed and field replaceable feature with process disruption.  

Apart from measuring and analyzing the fluid level, it is commonly used to measure the fluid viscosity, clarity, colour, quality and other characteristics which make it an ideal choice for numbers of industrial settings. 

Wednesday 19 August 2020

How Gas Safety Valve Save Your Life?

A few years ago, it was infrequent to hear or read news about some tragic mishappening related to gas or boiler explosion. In a more specific way, you need to be very careful when working in and around gas containing systems, whether it is a residential or industrial application, to ensure life safety and prevent any property damage. 

However, after years of development, these gas systems (like boilers) are equipped with high-level Gas Safety Valve to protect people’ life, the environment, people’ assets and properties, and industrial plant assets from gas overpressure that may cause low-to-heavy explosions or other destructive or damaging events. These safety valves are extensively used in residential building (connected gas system) and industrial applications like gas pipe, boilers, high-pressure vessels, gas plants and other similar applications.

What causes vessel overpressure?

The question many have asked that what causes these gas vessels overpressure. There are different answers to it in relation to different equipment and event. Some of the reasons behind this overpressure might be system failure, thermal expansion, chemical reaction, blocked discharge, tubes or other component/devices rupture or fire case (when the system is exposed to external fire).

So, how does Gas Safety Valve respond to it?

This 1-minute read includes the working principle of Gas Safety Valve. When overpressure is detected by gas sensor, the safety valve responds to it: 

By shutting off the gas supply automatically within some seconds to the residential building, protecting the people and the whole building from severe damage. (residential use)

By relieving the excessing pressure building up inside the vessel through the outlet side to the discharge gas vessel or returns it back to the gas vessel. (Industrial use)

The primary function of a gas safety valve is to immediately and completely release the pressure when it exceeds the pre-set pressure limit in order to restore the required and stable pressure condition and prevent any gas leakage, avoiding any possible explosion that endangers the life of people and their property.

Functioning automatically, the spring-type safety valve consists of a spring attached to the valve. When pressure exceeds inside the vessel, the spring expands at upright direction that causes the valve to open and release the excessive pressure. When the pressure is normalized, spring return back to its stable position which causes the valve to close. 

Difference between Gas Safety Valve and Pressure Relief Valve

Sometimes, the term Gas Safety Valve is interchangeably used with pressure relief valve. While, both terms are used in relation to releasing excessive pressure from a pressurized system, there lies a slight difference between them. A relief valve functions to prevent any system failure and protect the equipment from overpressurized issues, whereas a safety valve is last resort valve designed to protect people and property. 

In more accurate way, safety valves actuate immediately and fully to avoid overpressurized conditions that might cause a tragic mishappening, rather than to control the pressure of a system (what relief valve actually does). The set point of former is set at 3% above the actual working pressure limit, whereas the set point of the latter is set at 10% above the working pressure limit.

Advantages of Gas Safety Valve

This important and life-saving valve is made of different materials, including carbon steel, duplex steel, forged steel, brass bronze, cast steel or mild steel. Moreover, its surface is treated to make it highly resistant to abrasion, rust, corrosion, high temperature and pressure, that helps in increasing its durability.

It is known for its robust and durable construction, and automatic and instant activation to prevent any catastrophic from happening. It helps in reducing risks of gas leakage in both residential building and industrial applications. It also promotes healthy life and prevent explosions. It is the most cost-effective measure to save life and protect properties. 

Tuesday 18 August 2020

How To Prevent Water Scarcity Using Horizontal Float Valve

Did you know camels can drink 30 to 50 gallons of water in just 3 to 10 minutes that helps them to live in too hot, arid condition areas (for example Rajasthan and other deserted areas) without drinking water for a weak or more? But, can you survive without water for more than one or two days? If I talk about myself, I usually drink water post every half to one hour, except at nights because that’s the time when our conscious fall asleep. 

Well, I think I made my point clear regarding the importance of water for a living being. Though the earth’s surface is covered with 71% of water, the fresh water is about only 2.5%. What an inappropriate stat! These figures explain much better about the water usage, importance and shortage. Though more than half of the earth consists of water, there are too many rural places and states all over the world facing water scarcity. 

To prevent such water scarcity, we have encountered with various measures invented generation by generation. Some of which are water treatment plant, sewage treatment plant, water quality testing instruments and a Horizontal Float Valve. This type of valve is known for controlling the flow of water to prevent at smaller and larger scale. 

Design and Working Principle

A Horizontal Float Valve, also known as ballcock, is a lightweight, flexible and compact device that is manufactured to control level and flow in a fluid supply such as fluid storage tank or a reservoir. Besides fluid level detection and control, it also functions to prevent any backflow or overflow. This valve can be made of different materials, including stainless steel, gunmetal, cast iron, plastic, rubber, cast steel, or carbon steel etc. All these are high-grade materials which aid in float valve’s longevity and high performance. 

This valve is connected to a ball-shaped, lightweight and sealed float horizontally to the pilot arm (a lever). The float detects the rise or fall in the fluid level inside the storage tank, and opens or closes the valve depending on the detected fluid level. The most common type of this valve can be seen in your residential water tank. The float valve is mounted near the top of your water tank.

In simple words, the Horizontal Float Valve responds to the fluid level in the storage vessel. As fluid level rises to the predetermined level, the float also rises with it simultaneous that is attached to the valve horizontally through a lever. This rising motion of the float prompts the valve to close automatically in order to stop the water supply. And, when the fluid level drops, the float also begins to descend which again force the valve to open to allow water supply into the vessel to fill up it.

Wide-Range Applications

The Horizontal Float Valve is extensively used in the widest range of applications, including underground fluid storage tank, aboveground fluid storage tank, toilet tanks, industrial water and gasoline tanks, commercial water tanks, residential or domestic water tank etc. Moreover, it also finds its usage in plumbing, water treatment plants, and HVAC (heating, ventilating and air conditioning) applications.

This special-designed Horizontal Float Valve functions automatically by opening or closing itself, responding by refilling the vessel or prevent the overflow, respectively. This mechanism makes this valve highly useful, efficient and reliable mean to avoid water spillage or wastage, contributing to replenish water scarcity and promote healthy, safe environment.

Counts advantages on Horizontal Float Valve

Horizontal Float Valve is compact, lightweight, yet has high strength with rigid and strong body. Made up of different materials, it features high-grade benefits such as high strength, robust construction, resistance to rust, corrosion, wear and tear, ductility, machinability and hardness. Moreover, these float valves have longer serving due to the excellent choice of material including fine and smooth surface treatment to increase its functionability and durability. It can function like a new one even after scores of cycles. 

So, do not ignore water spilling out of your water tank at any cost because it is possible that someone out there is trying to survive without water and food. Preserve this gift of nature and do whatever is in your hand to make this earth green and people healthy.  

Monday 17 August 2020

A Way Of Controlling Precious Water – Brass Float Valve

What are the two most precious things in this world? I believe, the foremost is the life and then comes the water to live this precious life. There is a saying that ‘anyone can live without love, but not one without water’ – this implies that water is very essential for living. Did you know that about 71% of the Earth’s surface is covered with water, but only 2.5% of it is fresh water? These figures indicate the value and importance of water in our lives, as well as, for continuous evolving ecosystem.

We have always promoted ‘save water’ slogan and so does the developers and manufacturers of advanced technologies and equipment to prevent water wastage, as well as, treat wastewater to make it acceptable by environment to support eco-friendly and healthy surrounding. This is what we call water plants, and another measure to avoid water wastage in larger scale is a Brass Float Valve.

Understanding Brass Float Valve and its working principle

A Brass Float Valve, also called as ballcock, is a compact, lightweight and flexible device that is designed to control the flow and level of a fluid in a wide variety of storage tanks. Basically, it is commonly used to fill a fluid storage tank and avoid overflow and backflow too. You can find this kind of valve in your residential water tank. 

This valve is connected to a sealed, ball-shaped float by a level, mounted near the opening of the storage tank. The valve is directly connected to the fluid supply, and is either opened or closed with the help of the lever, responding to the fluid level inside the tank. In simple words, as the fluid level reaches to a pre-set level, the float also rises simultaneously that force the valve to automatically shut off the fluid supply. And, when the fluid level decreases, the float’s position is also dropped that force valve to open and help in filling up the tank.

Applications

The Brass Float Valve is extensively used in a wide range of applications, including toilet tanks, commercial water tanks, industrial water and gasoline tanks, domestic or residential water tank etc., which may be installed aboveground of underground. It also finds its usage in HVAC (heating, ventilating and air conditioning) applications, plumbing and water treatment plants.

Whenever fluid level drops below the pre-set level, the valve is automatically opened and responds by refilling the tank to get back to its potential position. This mechanism makes it highly efficient and reliable mean to prevent water spillage or wastage, and facilitate in healthy ecosystem by providing accurate water supply at all time.

Benefits of Brass Float Valve

Brass material is known for its extreme strength, ductility, machinability, hardness, thermal and electrical conductivity, hygiene and resistance to corrosion, rust, wear and tear. A Brass Float Valve has longer serving life due to brass material including its surface finish to make it highly resistant to any negative impact, thus increasing its lifespan. This float valve has ability to perform perfect even after numbers of cycle. It is anti-abrasive and non-corrosive. 

All these traits add up to Brass Float Valve’s excellent performance, also in heavy-duty industrial applications. So, plan to save more water at smaller-to-larger scale and promote healthy, eco-friendly and safe environment.