Polypropylene Spunbond Nonwoven Fabric – Ample of Profits to both Industry & Public?

Since the past two days, one of my friend is struggling to find the accurate information about a product. I asked her what the matter is and she answered, “I am not able to analyze the online and offline credibility of the product,” as she is already in hurry to have that item. However, then it struck to my mind that I, myself, struggle with such hassles. And, in order to bridge these sort of issues, blogs are written that are evergreen and ensures credibility.

And, to make sure you people choose the right product at the right time, I am going to brief you about Polypropylene Spunbond Nonwoven Fabric – a material which promotes 100 percent environmental-friendly journey leading towards greener and healthy earth. Before briefing you about its manufacturing process, properties, usage and benefits, I would like to attract your attention towards its most beneficial usage in medical industries in the midst of COVID-19 pandemic.

This fabric-made products are in high demand these days since coronavirus hit world very hard. Not only used in medical industries, its products are also in use by the general public. The manufacturers of Polypropylene (PP) Spunbond Nonwoven Fabric doubled their production in line with international and national standards, in order to meet the rising demand of medical industries and public.

Method of Production

Spunbond or spun-bonded is a kind of production process of polypropylene (PP) non-woven fabric. The method include melting of PP granules and extrusion of molten polymer via spinnerets. Then the continuous spinning of filament fibers (PP) are cooled onto a collecting belt to form a uniform web.

Calendering make use of high pressure and temperature to bond the fiber webs at high speed. This technique prompts faster belt movement and inexpensive costs. PP spunbonds are the fastest among others which functions at lower temperature than Polyethylene Terephthalate (PET) spunbond. 

Properties

Polypropylene Spunbond Nonwoven Fabric is characterized by tear, tensile and burst strengths, lightweight, porosity, stability, elongation-to-break, thickness, and stability to chemical and heat. These fabrics are UV stable and hydrophilic, anti-static, anti-allergen and flame retardant.

There isn’t only this much of characteristics posed by spunbond fabric, its vast properties include barrier to microorganisms such as bacterial, germs, viruses etc. It offers good permeability to air, breathability, and softness. Moreover, its manufacturing include usage of recyclable material which makes this fabric highly recyclable, reusable, bio-degradable, 100 % eco-friendly and compostable.

Usage & Benefits

All these properties make Polypropylene Spunbond Nonwoven Fabric extensively useful for a wide-range products ranging from medical apparel interlinings, geotextile, shoemaking, hygiene products, packing, agriculture covers, carpet backing, bedding, pillow and covers to furniture making.

In medical and pharmaceutical industry, it is used for manufacture disposable face masks, surgical masks, surgical gowns, surgical caps, shoe covers, bouffant caps, surgical gloves and various other medical products.

Additional care has always been the foremost practice of medical institutes and facilities as they are responsible for taking care of incoming and admitted patients. And, this special care is made possible by PP spunbond nonwoven fabrics because they provide extra comfort, dryness, anti-fungal and anti-bacterial resistance, and contamination-free environment.

Nevertheless, since the outbreak of COVID-19, the manufacturers have shifted their focus to manage and produce as much medical products as needed to prevent any kind of progressive disastrous event. Practice ecological methods to stay safe and make the world greener again.

Why to Choose Laminated Non Woven Fabric?

Since the government banned the use of plastic, the very concept of going green became the central part of the world. The whole idea of using plastic materials like grocery bags swiftly shifted to reusable bags – that came out as the strongest brand promotion strategy for various industries as reusable bags gain the attention across the globe. To challenge plastic, Laminated Non Woven Fabric came into the light which produces fashionable reusable bags and various medical protective items.

What is Laminated Non Woven Fabric?

It possesses same properties as Non Woven Fabric, except the fact the lamination over the nonfabrics makes them highly strong with three-level protection i.e., impermeable to pathogens, water repellent, antimicrobial and sterilizeable. It is made by intertwining fibres in different pattern, bonded together by chemical, mechanical or thermal process.

Laminated Non Woven Fabric is a two or more layer fabric constructed with a film of polymer melt, powder or paste (adhesive). This lamination offers high-grade barrier to small particles suspended in air and water, chemical and blood. Offering most of the benefits, its properties include absorbency, repellency, electrical response, UV resistance, flame retardancy, frictional behaviour, non-toxicity and recyclability. The end products’ aesthetic features include several attributes, including softness, surface texture, odorless and great appearance.

Benefiting From Valuable Creation

The manufacturers of Laminated Non Woven fabric are always hitting the mark to meet the demand of industries, companies or businesses. Due to its tangible benefits, it makes an ideal choice for vast applications. These nonwoven fabrics are offered in different colours, sizes, lengths, widths and thicknesses, depending upon its distinct usage.

It finds uses in numbers of applications such as fertilizer and agriculture industry, packaging industry, pharmaceutical industry and geotextiles. Besides its usage to make recyclable carry bags, it is widely used to make wet wipes, surgical gowns, surgical gloves, surgical face masks, clothes, hospital bed sheets, blankets, pillow and covers, mattresses, operation theater clothing, personal protective clothing and patient clothing.

Why Laminated Non Woven Fabric is a prime choice in medical industries? Because its lamination is truly loaded with attributes like non-irritating, non-toxic, no skin irritation, flexible, lightweight and super strength. Not only these, it also offers tensile and tear strength which makes it highly durable.

It is especially designed to embrace easy usage and protective handling practices for a widest range of surgical procedures, as well as, it minimizes risks related to surgical site contamination. Especially, nowadays, when the world is struggling to win a war against COVID-19 pandemic.  

Impeccable reputation

When I started writing this blog, the very first thing came into my mind was the environmental impact. So, I began comparing it with plastic because there’s a huge misconception that both of them are same and possesses similar properties. And, I feel it is my responsibility to clear this myth and make you to realize the difference between both of them. 

Though, Laminated Nonwoven Fabrics are made of polymers like polypropylene (PP) and polyethylene – the same used for making plastic products, the nonwoven fabrics are 100% biodegradable, compostable and environmental-friendly due to its precious manufacturing processes with the use of recyclable materials. It leaves no ecological footprints and contributed to reusability, waste reduction and reduction in soil and air pollution.

These properties are enough to distinguish between plastic and non-woven. Plastic was never environmental-free and biodegradable. Its inability to possess such beautiful nature-promoting features, prompted the government to ban it.

My attempt to make you understand the aesthetic attributes of Laminated Non Woven Fabric would only be 50 percent useful, until and unless, you make your own choice, feel the benefits, and thereby, take steps towards green revolution.

How PP Non Woven Fabric Promotes Green Earth?

Just like before going for a debate you prepare yourself with complete knowledge of the topic, the same way, you need to have complete information about the product before purchasing it. And to facilitate your preferences, I am going to present a standard brief about the most beneficial material i.e., PP Non Woven Fabric, that has shown a progress in producing products protecting people amidst COVID-19 pandemic.

Polypropylene (PP) Non Woven Fabric is considered as “Miracle Fabric”. Why so? This practical fabric is very strong and lightweight, making it as a prime choice in widest range of applications, including medical and pharmaceutical industry, packaging industry and carry bad manufacturing industry. It is made by entangling fibers into different patterns (sometimes randomly, parallel or crisscross), bonded together by thermal, chemical or mechanical treatments. 

Its wide properties include washability, recyclable, breathability, softness, strength, flame retardancy, absorbency, liquid repellence, filtration, thermal insulation, UV-resistant, anti-corrosion, anti-allergic, bacterial barrier and smoothness. After considering all these properties of PP Non Woven Fabric, the desired and demanded end product is produced in line with international and national standards.

This fabric is so comfortable and soft, which make it ideal to continuously manufacture personal protective equipment (PPE) such as surgical mask, disposable facemask, surgical gowns, protective gloves, surgical scrub suits, shoes covers etc. Nowadays, its usage has grown to another level in the wake of coronavirus widespread. 

In addition to this, the fabric promotes 100 percent green and eco-friendly earth as it is renowned for reusability and recyclability. That is why, it is globally used as a great alternative to manufacture carry bags, supermarket bags, giveaway bags, shopping bags and other types of bags. These bags are easy to clean with some of them ready for machine washable. 

It takes less energy and manpower to produce PP bags than it does for cotton bags. They are affordable and inexpensive items as they can be produce in various colours, sizes and prints. These conference bags and hypoallergenic and biodegradable. 

Moreover, PP Non Woven Fabric is highly non-toxic and chemically inert, its burning would not produce harmful gases, and would easily degrade under sunlight. The most important part is the people sometimes get confused between it and plastic just because their raw material is polypropylene. However, the wide difference is seen in their characteristics and biological impact.

I would like to put forth the fact that it is not at all plastic, and in fact, does not show any characteristics like plastic. Why plastic bags are banned? The reason being is because they are harmful in every way like non-biodegradable, non-compatible and non-recyclable. That is why, PP Non Woven Fabrics replaced it which leaves no ecological footprints at all. They are pollution-free and 100% environmental-friendly.

I would like to conclude by ensuring my efforts were close to enough to make you understand properties, benefits and usage of this fabric, while also clearing the biggest myth of all time related to it. So, now you have required information to make an ideal choice for the betterment of your life and the world. Go Green!

How Non Woven Fabric Lead Us to Serenity?

Though, the world always felt thwarted by destruction on a catastrophic scale like World War I or II, or the rage of pandemic spread like SARS or COVID-19, the supply chains of production lines never ceased to produce the demanded products and instruments. This defines it is us people who have been made capable for diminishing such dreadful situations. 

Once again surviving in this unfavourable conditions amid Coronavirus, we are seeking to cling to health life styles and serenity. And, to make it easier for us, manufacturers of protective equipment are making all their efforts. Some of these personal protective equipment (PPE) are made of high-quality Non Woven Fabric. 

Does quality matter to you? For me, yes, quality is what defines the product the most. In this short 3-minute blog, I am going to put forth the main points, facts, and clear the misconception too which surrounds Non Woven Fabrics. 

Firstly, it ain’t no difficult to understand how they are made. They are made from short and long fibers entangled in crisscross pattern, parallel or random pattern which is bonded together by mechanical, chemical, heat or solvent treatment. The reason behind its name “nonwoven” depicts that they are neither woven nor knitted.

Depending on end product demands, the manufacturers of non woven fabrics produce products in accordance with the international and national standards. Sometimes, the fabric is laminated to provide extra strength, smoothness and UV-resistant. However, these fabrics are offered in various lengths, widths, thicknesses, prints and colours. Polypropylene (PP) and polyethylene terephthalate (PET) are the two most common non woven fabrics used.

Acquiring complete shreds of information makes it easier for people to distinguish between two different products of same purpose. Therefore, I won’t hesitate to highlight some of the tremendous and enticing benefits of non woven fabric. 

For instance, it offers excellent breath ability, absorbency, resilience, softness, liquid repellence, high strength, wash ability, flame retardancy, filtration, thermal insulation, cushioning, stretch and acoustic insulation. And, the most valuable characteristic are sterility and bacterial barrier. All these properties are often unified to create fabrics best suited for specific applications. 

This is the reason why it is widely and globally used to manufacturer isolation gowns, surgical masks, PPE, surgical gowns and gloves, caps, scrub suits, medical packaging, bath wipes, wound dressings etc. Not only in medical field, it has its foot in other applications, including fertilizer and agriculture industry, geotextile, packaging industry etc.

Non Woven Fabric Is Not Plastic 

With so much of veracity and truthfulness in this world, myths have always paved their ways to puzzle people with. There are numbers of misconceptions which surround us and sometimes, also contradicts with the truth. 

In this 1-minute reading, I would make sure to unfold the myth surrounding Non Woven Fabric. Many time, I came across the biggest misconception that non woven is considered as plastic just because their basic raw material i.e., PP (polypropylene) – same for both plastic and non woven. But, the fact is the difference lies in the manufacturing process and characteristics of the end product produced. 

Though made of PP, it is pertinent to put forth characteristics of Non Woven Fabrics such as 100% biodegradable, recyclable and non-toxic which makes it leave no Ecological Footprints, contributing to waste reduction and reusability. These properties make them pollution and eco-free. These properties are completely different than of plastics.

Making a choice is your call, all I can do as my part is to provide you sufficient information, facts and clear some myths to make it easier for you to comprehend the best version. Make a wise choice and lead the world towards greenery and yourself to serenity.

Laminated Non Woven Fabric – 100% Recyclable Material

It is unchallenging to understand the meaning and functioning of an item, but it is onerous for manufacturers to fit to people’s demand as it is requisite for them to examine and analyze the growing need that is directly proportional to progressive generation. I ponder of something great – a wonderment how things fall into an accurate line process. In the same way, manufacturers use Laminated Non Woven Fabric to make exquisite products carried out with scrupulous attention. 

A brief for better understanding 

First, let me brief you about what is Laminated Non Woven Fabric and its strength. It is material typically made by putting short and long fibers in a form of a sheet/web (cross-laid, parallel-laid or randomly laid) and binding them mechanically with an adhesive or thermally with a binder (present in form of the polymer melt, paste or powder) under heat and pressure. In the textile manufacturing industry, this kind of fabric is neither knitted nor woven, thereby called Non Woven. 

Manufacturing depends on the demand of the end product. And, that fabric is laminated to provide superior strength, smoothness, UV resistance, water-proofing, liquid repellence, and high-temperature resistance, making it a supreme choice in vast applications. 

These fabrics are offered in several lengths, widths, colors, and thicknesses, depending upon its diverse usage. Earlier, rayon was the common fiber in non woven fabric, which is now greatly replaced by polypropylene (PP) and polyethylene terephthalate (PET). 

Laminated Non Woven Fabrics such as 100% biodegradable, compostable and degradable which makes it leave no Ecological Footprints, contributing to waste reduction and reusability. These properties make them pollution and eco-free. These properties are completely different than of plastics.

Types of Laminated Non Woven Fabrics

As we discussed, lamination is done to double the strength of the material as per its usage and so, there are different kinds of laminated nonwoven fabrics such as –

• Metallic laminated non woven fabric 
• Holographic laser metallic 
• Sandwich laminated 
• PE (Polyethylene) film + SMS fabric
• PE film + ultrasonic fabric
• PE film melt glue composite
• PE film + super hydrophilic fabric
• Biaxially Oriented Polypropylene (BOPP) laminated non woven fabric

How this creation benefits us?

What makes a product so useful that you continue to purchase it for a lifetime or a longer period of time unless you find something else offering more uses? It’s the benefits and quality of the product which entices you the most. In the same way, I am putting forth the benefits, properties, and qualities of Laminated Non Woven Fabric.

• Excellent breathability
• Air and water permeability
• Highly degradable
• 100% recyclable
• 100% environmental-free and biodegradable 
• Non-toxic and chemically inert – burning of the end product doesn’t produce harmful gases
• It could degrade under sunlight exposure

It finds uses in scores of applications, including the medical industry, fertilizer and agriculture industry, pharmaceutical industry, geotextiles and packaging industry. Available in various designs, it is suitable for giveaway bags, hygiene purposes, trade shows, roofing insulation, waterproofing, protective cloth and agriculture tarpaulin. 

Moreover, the manufacturers of Laminated Non Woven Fabrics have emerged as backbone of suffering world in the midst of COVID-19 pandemic by providing 100% pristine and useful face masks, surgical gown, wet wipes, surgical scrub suits, medical gloves, plasters and other products.

You are the savior of the world and you can control what’s in your hand. You are a part of this world to make it more beautiful, and therefore, make virtuous and wholesome choices leading to a healthy lifestyle.